Sansera’s forging capabilities, considered to be one of our cardinal pillars, play a crucial role in the production of critical precision-forged components. We have designed our forging facilities to meet the dynamic demands and precise requirements of the competitive industry. By integrating modern technologies into these facilities which are headed by experienced and proficient minds, we are capable of producing the most complex and critical precision-forged parts for the automotive and non-automotive industry.

We have most advanced facilities to deliver forged steel and aluminium components for all segments

Sansera has integrated in-house forging facilities at Bangalore, Pune & Pantnagar. Our state-of-the-art simulation software and strong engineering ensures efficient forging development and best delivery to our global customer base.

Forging Capabilities

Die Milling
Die Milling
Equipped Testing Labs
Equipped Testing Labs
Inspection and Quality
Inspection & Quality
Shot Blasting
Shot Blasting
Heat Treatment
Heat Treatment
Controlled Cooling
Controlled Cooling
Forging equipped
  • Facilities equipped with Drop Hammers that range from 750 kg to 1500 kg
  • Hydraulic Hammers ranging from 1000 kg to 1600 kg
  • Forging presses ranging from 630 ton – 2500 ton
  • Automated Forging Lines comprising of 1600 Ton (KOMATSU) to 2500 Ton (KURIMOTO) Forging Press
  • Our Forging facilities also house facilities such as 
    • Shot Peening
    • Shot Blasting
    • Controlled Cooling
    • Hot padding
    • Cold padding
    • Hardening
    • Tempering
    • Normalizing
  • We can produce precision forged components ranging from 5 gm to 13.5kgs across our various facilities.
  • Fitwel Forge, another ISO certified subsidiary of Sansera, facilitates Drop Hammer forging in the range of 250 kg to 1500 kg, and operates presses varying from 250 ton to 1600 ton and also equipped facilities such as shot blasting, normalizing, hot and cold padding.

Aluminium Forging Facility

Considering the need of light weighting of components, Sansera has set up facility for Aluminium Forging and Machining at Bengaluru India. 

Our recent progress in aluminium forged products is a step towards enhancing capabilities in light weighting of components.

Forging equipped

The facility is equipped with : 

  • MAZAK –SJV Die Milling Machine
  • CNC Circular Saw
  • Induction Billet Heater 
  • Continuous Electric Oven
  • 1600 Ton Electric Screw Press 
  • 630 Ton Electric Screw Press
  • Wide Ram Trimming Press
  • FPI – Fluorescent Particle Inspection
  • Shot Blasting
  • Painting   
  • Anodizing (planned)

Die Milling Capabilities

Sansera is one of the very few companies to be equipped with in-house CAD/CAM facilities for Die preparation and Milling, across all our forging units

CNC milling machine
Die milling machine

Machines used for Die Milling – MAZAK, MAKINO, DMG MORI, MORI – SIEKI