Vast experience in the automotive manufacturing industry, enabled SANSERA to capitalize its strength in technology & capability to diversify into the Aerospace industry. SANSERA focuses on intensifying its support base to Aerospace Industry by offering ready to fit aerospace precision machined parts. Our AS9100 (Rev. D) certified Aerospace facility is equipped with state-of-the art machineries for manufacturing, controls, and highly skilled manpower.

Within a short span of 7 years, Sansera Aerospace is recognized globally by major Tier 1 and OEMs, and is one of the few companies Globally to be awarded as Gold supplier by a Tier-1 company for 100% delivery and quality performance.

From simple 3 axis to complex 5 axis parts to mechanical assemblies,  today Sansera has developed  over 800 different  parts numbers going into,  structures, Actuations system, Cargo systems, Engine, seating system, Lighting systems and Flight equipment of the most popular air craft like A220, A321, A340, A350, A380  and B737,B767,B777, B747, B787.

AEROSPACE CERTIFICATIONS

AEROSPACE CAPABILITIES AT A GLANCE

ENGINEERING

Process Design

Catia
Visual-IPI

Fixture & Tool Design

AutoCad
Unigraphics

CAD & CAM

Unigraphics

Tool Path Verification

VeriCut

Digital Data Validation

Capvidia

PDLM

Wrench

MATERIALS & GRADES

Aluminum Alloys

2-series
6-series
7-series

Precipitation Hardened Steels

13-8 PH
15-5 PH
17-4 PH

Corrosion Resistant Steels

300-series
400-series
M-152

Alloy Steels

4130
4140
4340

Titanium & Nickel

Al-Ni-Bz & Cu-Ni-Bz

SPECIAL PROCESS

Heat treatment

Hardening & tempering
Solutioning & Ageing

NDT

Magnetic Particle
Florescent Penetrant

Shot peening

Passivation

Anodizing

Chromic Acid
Tartaric
Sulfuric Acid
Hard with Dye’s
Teflon impregnate

Plating

Cadmium
Chrome
En/Zn – Nickel

Paint & Topcoat

MACHINING

Vertical Machining

3axis upto 3,00mm
4axis upto 1,500mm

Horizontal Machining

4axis upto 500mm
4axis upto 800mm
5axis upto 2,500mm

Multi-tasking [Mill-turn]

5axis upto Ø300mm

Turn-mill

4axis upto Ø100mm

Turning

50 to 300mm

BRANDS: Makino, Mazak, DMG-Mori, Sugami, Wele & AMS

ASSEMBLIES

Hardware Assemblies

Helical
Thread inserts
Nut plates
Rivets

Bush Assemblies

Press fit
Shrink fit

Bearing

Slide/Bracket
Swaging

Sealant Application

Primary Assemblies

INSPECTION & TESTING

Coordinate Measuring Machines

Equator

Surface finish

Contour Measurement

Profile Projector

Hardness Testing

Bearing Assembly Testing

Shear strength for Adhesives

BRANDS: Zeiss, Renishaw, Mitutoyo, Mahr, FutureTech

Software: Calypso

QUALITY ASSURANCE

Sansera Aerospace Division has maintained a consistent Quality and Delivery rating of Over 99% to its customers.

Sansera has a proven record for manufacturing and supplying high Quality products for A320, A330, A340, A350, A380 Airbus models and 737,747,767,777 & 787 Boeing Models.

We have also established capabilities to manufacture medium and high complex parts including special alloys like Titanium and Nickel alloys meeting required quality standards.

OUR APPROACH

  • Build strong Culture and Systems to meet customer Requirements & Company objectives.
  • Systematic – Risk based thinking approach for all the Processes and monitor mitigation actions periodically.  No short Cuts / Escapes.
  • Effective Daily Management to monitor and control to meet Company objectives (100%OTD and Zero PPM)
  • Thoroughly understand and consume all Customer requirements.
  • Evaluate skill levels, conduct trainings and improve competency.

AEROSPACE FACILITIES

The aerospace division is now close to 7 years in the business with its independent facility spread over 42,000 sft, with proven abilities employing high end CNC Machines & Special processes performed through external providers who are NADCAP approved.

Sansera has a vision to emerge as one of the most reliable sources in India for Structural parts, Actuation systems, Landing gear and related assemblies.

3axis Machines

4axis Machines

5axis Machines

Inspection & Testing

Sansera Engineering, Aerospace Division is associated with OEMs like Boeing along with other Tier-1 Companies like Collins Aerospace (Raytheon Technologies), SAAB, Magellan, Meggit, AAI, etc. catering to the requirements in segments like Seating systems, Cargo, Lighting, Sensors and Actuation systems required for various models of commercial Aircraft.

CUSTOMERS APPRECIATIONS

100% Scorecard from Magellan

Letter of Appreciation from Meggitt 

Letter of Appreciation from Boeing

Sansera Aerospace Division is now a step ahead in heading towards its ambition to be a Global Leader in the Aerospace Industry in India, in its sphere of activity.